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Metal Tile Panel Roofing:

A Popular Alternative for Hotel Properties

Terry Holman, Posted 08/01/2008

The look of Spanish or Mission tile roofing is popular for hotels and motels across the country. But the substantial weight of clay and concrete tiles and the construction costs associated with these heavy materials make them impractical for many properties. This explains the growing popularity of metal tile facsimile, or "tile panel" roofing.

This category of roofing consists of steel or aluminum panels that replicate the look of real tile. They satisfy the demand for tile-roof aesthetics while also offering the well-documented benefits of metal roofing, including light weight, low maintenance, good energy performance, durability, fire resistance, wind and weather protection, recyclability and multiple color choices.

 



Metal tile panels weigh as little as 125 pounds (56 kg) per square, just one-tenth the weight of real tile. As a result, they can go where no tiles have gone before-on structures that are not designed to bear the weight of traditional tile. Hotel applications include:

New construction. A lighter roof allows for a lighter building. Walls, framing and other substructure costs can be significantly reduced when you design a property with metal tile panel roofing. In the 1990s, the in-house design department at La Quinta Inn & Suites did a cost analysis and found that metal tile panels could deliver the desired Mission-style aesthetics at a much lower cost than concrete tile because of its reduced substructure requirements. Since that time, La Quinta has used metal tile roofs on hundreds of properties.

Historic construction and restoration. Although they are made of sheet metal, tile panels can look surprisingly authentic. As a result, even historic properties can enjoy their benefits. A case in point is the AmeriSuites Fort Worth Stockyards hotel, located in the heart of the area's National Historic District. The hotel's design was subject to architectural approval from a historical preservation committee. The developer, TEKMAK Development Co., Dallas, also wanted a roofing product that would be cost-effective and highly resistant to wind and hail.

 

According to the developer: "The Met-Tile roofing product we chose was a welcome answer to all of our concerns. The roofing material replicates the Mission tile design we sought and, being a metal roof, satisfied our concerns in regards to potential weather-related maintenance issues. Once we showed the product to the various city and historical oversight groups, we had no problems getting the required approvals." He notes that by eliminating a solid roof deck and applying the panels directly over open purlins, the design team also achieved considerable material and labor savings.

Reroofing (pitched roofs). Existing properties with composition shingle roofs can be easily upgraded to the look of tile without weight concerns. In many cases, tile panels can be applied directly over the old roof with no need for tear off.

 

Retrofitting flat roof properties with pitched roofs. When a property with a flat roof is being refurbished, some hoteliers opt for metal tile panels to improve appearance and reduce or eliminate the maintenance and leakage problems associated with flat roofs. To accomplish this, pitched trusses are built over the existing roof and the tile panels are applied over the new substructure. Compared to concrete tile, metal tile panels require only about half the truss support and may eliminate the need for plywood decking- resulting in substantial cost savings.

This was the approach used when an old and very dated motel complex in Redlands, Calif., underwent a complete renovation before reopening as a Dynasty Suites property. Owner Anil Patel and project designer Thomas R. Webb of Riverside, Calif., elected to build the existing fl at roof design up to a relatively steep pitch and replace the old roof with 13,500 square feet (1,254 m2) of metal tile panels. The new roof plays a dramatic role in transforming the appearance of the property. Real tile would have been too heavy for the structure, but lightweight tile panels offered a viable solution.

 

Decorative applications. On properties with flat roofs, tile panels are sometimes used as decorative accents-for example, to create fascias or canopies over hotel entrances, restaurant areas, carports, etc. Some manufacturers offer Spanish-style ridge and hip accessories that further add to the decorative tile-like appearance.

Golf resorts. Roof tile breakage caused by errant golf balls is a well-known headache to owners and managers of properties with adjacent golf courses. Metal roofing's inherent impact resistance makes it a practical choice, as the panels will stand up not only to golfball-sized hail but actual golf balls. The worst case scenario might be some minor denting of panels, but this is generally not noticeable or detrimental to roof performance.

Metal tile panel products vary, so be sure to look at the panel material, weight, dimensions and method of application before making a final decision. Ask for verification of wind resistance, hail resistance and cool roof performance: These characteristics, too, may vary markedly from system to system.

Terry Holman is president of Met-Tile Inc., Ontario, Calif. Visit www.met-tile.com for details.

www.met-tile.com

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