Custom metal fabrication is inherently different from conventional metal fabrication. Creating a unique architectural component cannot be compared to welding pipes together for a stair railing. Therefore, certain aspects must be utilized to promote the quality of the project and the satisfaction of the client. Two of these important aspects are collaboration and effective, timely communication.
Collaboration with Architects: “Help Me Help You”
Early collaboration between architect and custom fabricator during the design concept phase is a good idea for several reasons: Budget and pricing can be determined, as well as determining if a desired component is even in the realm of possibility. This saves man-hours from the start, and prevents wasting time just to reach a dead end. Options can be explored to fit fabrication costs into a budget, when necessary. Initial decisions regarding engineering requirements can be made, and materials can be selected-whether they are steel, aluminum, stainless or any other metal.
Finishes and colors can be recommended, such as paint, powdercoating or anodization. Also, the appropriate gauge of material can be selected. A custom fabricator has the expertise to be an important resource for architects who may not have a thorough knowledge about all of the metal possibilities.
Custom fabricators can also help to detail the best ways to fasten and support the design components. Construction documents can be more concise, minimizing inaccurate interpretations of the design intent. This limits confusion and miscommunication, which can ultimately lead to costly change orders. After all, it is cheaper to change a project on paper than in the field. Therefore, effective fabricator/architect communications are essential to the successful outcome of any construction project.
Contractor and Custom Fabricator Communication
Similarly, effective coordination between the contractor and fabricator is paramount, and it starts with good communication. Getting contractors and fabricators on the same page can often be overlooked.
A good custom fabricator will evaluate the logistics of the construction project, including ordering of materials, fabrication, finishing, delivery and installation coordination; and will formulate an effective plan of attack. The fabricator will accomplish as much of the complete assembly in its facility as possible, reducing the number of pieces to expedite installation at the construction site.
These are aspects that may result in a higher initial bid from the fabricator but will save a contractor money overall. With proper foresight, the strategy can be created and modified to accommodate every team member’s concerns and streamline the construction process.
Of course, unexpected circumstances can arise, so it is equally important to respond to issues in a timely manner. Not addressing and resolving issues immediately can create complications between a contractor and fabricator and prolongs the schedule. This can potentially create animosity and could negatively impact profits. Communication promotes team building, which leads to building better professional relationships throughout the construction industry. We have all experienced how much more enjoyable and easier it is to work with people that we like on the project team.
We All Want the Same Thing
Custom metal fabrication is often a part of the identity of a distinctive building. It can be represented in decorative signage, a corporate identification element, a textural metal façade, a unique support column, or in any number of other ways. When done well, it’s a source of pride for the architect, contractor, and custom fabricator. The measure of a project’s success is dependent on how well the design concept was translated to the built environment, which is determined by the level of collaboration, coordination and communication between all members of the project team.
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Tim Trotter is the president of St. Louis-based Troco Custom Fabricators, a metal fabrication company specializing in architectural and sculptural metal fabrication. Established in June 2002, Troco services the construction industry, both regionally and nationally. To learn more, visit trocofab.com.